The most straightforward method for cutting cement board could be the score-and-snap technique. Start by marking the cut line with a pencil and a direct edge. Using a carbide-tipped scoring knife or a power knife, firmly score over the line many times to produce a deep groove. Once adequately scored, place the cement board over a strong surface like a workbench with the groove aligned at the edge. Apply downward pressure to snap the board cleanly over the line. While this method works best for straight cuts on thinner boards (typically ¼ inch), it's efficient, produces minimal dust, and requires fewer power tools—perfect for small projects and DIYers.
For more complex cuts, such as for example curves or holes for plumbing and electrical outlets, power tools like jigsaws, rotary tools, or angle grinders may be necessary. A jigsaw fitted with a carbide-grit or diamond-grit blade is especially ideal for cutting shapes or curves. If you're employing a circular saw for straight cuts, choose for a knife specifically designed for fiber cement board to avoid rapid wear and excessive dust. When working with power tools, always cut outdoors if at all possible or use dust control methods such as a vacuum attachment. Wetting the board lightly before cutting can also reduce airborne particles. You need to be mindful to not soak the board, as excessive moisture can compromise its integrity How to Cut Cement Board.
After cutting, edges may appear rough and require light sanding with a masonry sanding block or rasp to eliminate splinters or unevenness. This ensures an improved fit and cleaner finish, especially in visible areas. Clean off any dust and debris before installation to advertise better adhesion if you're applying thin-set mortar or tape. When attaching cement board, always follow the manufacturer's guidelines, using corrosion-resistant screws and spacing them correctly. Make sure to leave a small gap between sheets to accommodate expansion and contraction. Properly cutting and installing cement board not just ensures structural durability but in addition enhances the longevity of your tiling or wall finish.